Advanced Ceramics
Furnaces and ovens for advanced ceramic applications.
Ceramic Sintering – High Performance Firing Solutions
At Hobersal, we specialize in advanced thermal solutions designed for the precision and reliability required in technical ceramic sintering. Our furnaces are developed to meet the demanding needs of modern industries where quality, consistency, and control are non-negotiable.
What is Ceramic Sintering?
Ceramic sintering is a critical process in the transformation of shaped ceramic powders into solid, durable components. Through controlled high-temperature heating, particles bond together, increasing density and enhancing mechanical, thermal, and electrical properties without reaching the melting point. The process is key for producing technical ceramics used in high-performance sectors.
Process Stages: Debinding and Sintering
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Debinding Phase:
Before sintering, ceramic green bodies often contain organic binders that must be removed. This step involves heating at lower temperatures to cleanly eliminate volatile substances, avoiding structural defects in the final product. -
Sintering Phase:
Following debinding, the material is heated at high temperatures—often up to 1800 °C—under carefully controlled conditions to achieve full densification and functional properties.
Debinding
HCV Series
Industrial furnaces up to 1400ºC from 56 litres to 2000 litres for heat treatment applications
Sintering
Accessories
Gas supply system
Gas supply system 1, allows gas to be injected at the desired temperature by means of a controller and thermocouple, includes a choice of two flowmeters, maximum working pressure 0.2bar.
Afterburner
In ceramic debinding processes, an afterburner is used to oxidize volatile organic compounds released from binders, converting them into safer gases like CO₂, NOx, and H₂O. This ensures clean emissions and prevents the release of toxic or flammable substances.
Condensate trap
A condensate trap in ceramic debinding furnaces is used to capture and remove liquid byproducts (like water, oils, or condensed organics) from the gases released during binder removal. It helps protect the exhaust system, prevent blockages, and reduce harmful emissions by condensing volatile substances before they exit the furnace.
Hobersal Furnace Solutions for Technical Ceramics
We provide a wide range of standard and custom-designed furnaces tailored to ceramic sintering processes. Our units ensure uniform temperature distribution, accurate thermal control, and adaptable atmosphere capabilities—ideal for both R&D and industrial production.
Flexible Furnace Configurations:
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Two-step systems (debinding + sintering):
Separate furnaces dedicated to each stage ensure maximum control and eliminate contamination risks—ideal for sensitive or small batch processes. -
All-in-one furnace solutions:
For efficiency and reduced handling, we offer single-chamber units capable of performing both debinding and sintering cycles within one system—optimized for higher throughput.
Why Choose Hobersal?
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Excellent Temperature Uniformity
Homogeneous heating across the entire chamber ensures consistent quality in every part. -
Atmosphere Control Options
Our furnaces support a wide range of processing environments including air, vacuum, inert or reducing atmospheres. -
Safe and Clean Operation
Integrated gas exhaust systems, post-combustion units, and trap options ensure safe removal of binders and vapors during the process.
Applications Across Industries:
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Advanced Ceramics:
Components for electronics, medical, aerospace, and wear-resistant applications. -
Dental and Biomedical Fields:
Precision sintering of zirconia, alumina, and other bioceramics for prosthetics and implants. -
Energy and Electronics:
Sintering of insulators, fuel cells, and sensors requiring precise electrical properties.
Your Partner in Thermal Processing
With over 75 years of experience, Hobersal delivers trusted furnace technology for technical ceramics and beyond. Whether you’re scaling up production or developing new materials, our engineering team works closely with you to tailor the right solution.